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December 01, 2009

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Dave Crider

Hands down it was the start up of the Casa Grande Az. site. We (60 people) started with 60 days of Team Building Training, we were to be a High Performing System (HPS). While we started our Technical training a second group of people (75 people)started their HPS training. Once we were placed into our positions, we found that each person was out of their normal type of job. A Electrician was a Fryer Op. a person with no maintenance training was assigned to maintenance. We were going to rotate positions every so often, this way we all knew each task. We could talk and meet things forever but couldn't make chips well.
What really brought us together was a new plant mgr. Steve Sterling. He and Loren Lee our HR mgr. met with each group to discuss what was wrong and could this be fixed. Loren and Steve put together our thoughts and we changed the mind set at Casa from we could to we did. We called our selves the Desert Dogs, we scraped for any pounds that were available. We could start up and shut depending on Sales needs and still maintain quality and cost. Jerry Mathews was our third Plant Mrg.. Jerry was focused on results and letting us make production decisions while keeping our Resource in the loop. If we made a mistake which did happen we first reviewed what decisions making process was and then what we could have looked at to make a better decision next time. This group or Team was the 1989 Manufacturing Plant of the year. Their are still many original members at the Site, using all the Team Building Training we received. Along the way their were People who came to the Site and added their knowledge of the chip making process and in all areas. One of the biggest parts was that Frito Lay never gave up on us. Things needed for Teams are Proper training and coaching, understanding of why this or that, proper tools and accountability for all. I would also like to thank you for the oppurnity to share this part of my 24 years at Frito Lay.

Chief Blogger

Re: Dave Crider. Thanks for sharing your story. I remember the Casa Grande plant well from my time in the West -- the excellent product quality and outstanding service to sales.

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